Ford is increasing the production of two popular full-size SUVs to meet surging demand for both all-new models ahead of their arrival in the Middle East. The Lincoln Navigator, the company\u2019s new all-new luxury SUV flagship, and the Ford Expedition \u2013 the smartest, most capable, and most adaptable large SUV ever \u2013 have both undergone a complete redesign, building on the reputation the nameplates have forged in the region for quality, capability, and power.<\/p>\n\n\n\n
The company uses advanced manufacturing technologies and an upskilled workforce to increase line speed at its Kentucky Truck Plant to build even more Lincoln Navigator and Ford Expedition SUVs, boosting production targets approximately 25 percent since last fall when the SUVs hit the market.<\/p>\n\n\n\n
A new $25 million investment for additional manufacturing enhancements brings Ford\u2019s total investment at Kentucky Truck Plant to $925 million and allows the company to increase manufacturing line speed.<\/p>\n\n\n\n
This investment and advanced manufacturing upgrades are examples of the company\u2019s quest to improve its operational fitness. Upgrades include 400 new robots, a new 3D printer that enables workers to make parts and tools more quickly and cheaper, and enhanced data analytics to keep the assembly line moving as efficiently as possible.<\/p>\n\n\n\n
Surging customer demand in the US, Lincoln dealers can\u2019t keep the entirely new Navigator on dealer lots; the luxury SUVs spend an average of just seven days at the dealership before they are sold. In the Middle East, pre-release demand for the Navigator is robust from customers in Saudi Arabia, the UAE, and Kuwait.<\/p>\n\n\n\n
Expedition \u2013 which begins arriving into Middle East showrooms \u2013 is also off to a strong start, with demand for Ford\u2019s smartest, most capable, and most adaptable SUV ever-growing considerably since its appearance at the Dubai International Motor Show last November.<\/p>\n\n\n\n
Ford Middle East and Africa\u2019s marketing director, Crystal Worthem, said, \u201cWe knew that the Middle East would fall in love with the Expedition and Navigator \u2013 but we\u2019ve been floored by the interest both all-new SUVs have had ahead of their arrival. Both have been tailored to deliver the best on- and off-road performance, power, and capability for customers in a region where uncompromising dependability is essential.\u201d<\/p>\n\n\n\n
\u201cLaunching Lincoln\u2019s flagship SUV in such a receptive market is incredibly exciting, and we really can\u2019t wait for the first customers to get their hands on theirs. For Ford, the all-new Expedition heads our robust SUV lineup, making it the freshest line-up of SUVs available in a highly competitive scene for 2018,\u201d Worthem added.<\/p>\n\n\n\n
To ensure customers can get vehicles as quickly as possible, Kentucky Truck Plant assembly line workers work overtime and voluntary weekend shifts.<\/p>\n\n\n\n
Advanced manufacturingKentucky Truck Plant\u2019s advanced manufacturing technologies and tools help Ford upskill its workforce and deliver better quality vehicles to customers more quickly.
More than 400 new robots \u2013 including collaborative robots \u2013 were added to the facility during last year\u2019s transformation, mainly in the body shop. The robots enable the plant to increase the line speed while keeping employees safe from repetitive-motion injuries. The plant also added a robot lab, where employees can test out software tweaks or troubleshoot issues away from the factory floor \u2013 in both instances, saving valuable time.<\/p>\n\n\n\n
Data analytics have helped the plant identify and address thousands of concerns in near-real-time. A data analytics hub includes seven big-screen TVs that provide minute-by-minute updates, letting plant officials know whether production meets hourly targets or whether there is a concern on the line that should be immediately addressed. Data updates also allow workers to be proactive, alerting them to instances of pending parts shortages so they can arrange for a new batch to be delivered to a work station before parts completely run out. An enormous spare parts \u201cvending machine\u201d allows workers to locate a necessary part more quickly while automatically keeping inventory at optimal levels.<\/p>\n\n\n\n
The plant recently installed a 3D printer onsite to print individual parts for the tools necessary to keep the plant running. Manufacturing a prototype part using traditional methods can take eight to 16 weeks at the cost of more than $250,000 in tooling alone. Producing the same part using 3D printing can take days \u2013 and sometimes just hours \u2013 and can be done for a few hundred to a few thousand dollars.
Kentucky Truck PlantKentucky Truck Plant opened in 1969. It currently employs more than 8,400 people, including approximately 8,100 hourly employees. The plant builds the Ford Expedition, Lincoln Navigator, and Ford Super Duty.<\/p>\n","protected":false},"excerpt":{"rendered":"
Ford is increasing the production of two popular full-size SUVs to meet surging demand for both all-new models ahead of their arrival in the Middle East. The Lincoln Navigator, the company\u2019s new all-new luxury SUV flagship, and the Ford Expedition \u2013 the smartest, most capable, and most adaptable large SUV ever \u2013 have both undergone […]<\/p>\n","protected":false},"author":2,"featured_media":7556,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_meta-robots-noindex":"","_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","_pr_autopilot_social_copy":"","_yoast_wpseo_opengraph_title":"","_yoast_wpseo_opengraph_description":"","_yoast_wpseo_opengraph_image":"","_yoast_wpseo_opengraph_image_id":0,"_yoast_wpseo_twitter_title":"","_yoast_wpseo_twitter_description":"","_yoast_wpseo_twitter_image":"","_yoast_wpseo_twitter_image_id":0,"_yoast_wpseo_primary_category":26,"_extra_hide_author_box":"1","_extra_featured_post":"","_partner_post_id":0,"footnotes":""},"categories":[26],"tags":[],"class_list":["post-7557","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","et-has-post-format-content","et_post_format-et-post-format-standard"],"yoast_head":"\n